B series / T series

Bottom inspection model for wave soldering line


Automation of solder fillet inspection and data management by exclusive bottom inspection AOI.

Improve the long-term reliability and inspection data management traceability by eliminating unnecessary mechanical stress.
 
T series is a modular type automatic optical inspection machine which can be used in individual production facility such as integrating to conveyer construction and inspection after robot conveyance.
I/O of the input and output is available, and it is possible to output OK/NG signal of inspection result and motion directive such as the inspection start.

Features

1   Automation of DIP solder fillet inspection and data management

Unification of the inspection standard by the automatic inspection

 
Analysis of defect cause and establishment of traceability by summarizing inspection result.
2   Improvement of soldering quality

Eliminate the mechanical and human-caused stress of flipping PCB, and improve the long-term reliability.

  • Reduce the stress to soldering part of components
  • Reduce the stress of chip components on solder surface
    (Approx. 500N weight applied to medium size PCB if it warps 1mm.)
 
3   High productivity by simplified production line 

  Eliminate the board flipping process

  • Simplify and space saving of production line

    (Possible to save 500mm space when you inspect middle size PCB)
  • Energy saving without board flipper

3   Three types of installation ways

  Modular type T series can be integrated to bottom or top of conveyer or both sides according to the application.
For example, installation is possible for every process including the bottom inspection of solder joints post soldering or both side inspection of components surface/solder status.

Specification

Model Name U22XB-350L T22XB-350 T22XB-550
External Dimension (mm) W878 D916 H1313*1 W700 D880 H316*2 W900 D1082 H316*2
Weight 210kg 50kg 75kg
Power Supply AC100V - 240V AC100V - 240V AC100V - 240V
Power Consumption 700W (Incl. PC) 300W (Incl. PC) 300W (Incl. PC)
Operating Environment 15-30℃
15-80%RH
(No Condensation)
15-30℃
15-80%RH
(No Condensation)
15-30℃
15-80%RH
(No Condensation)
Movement Type X-Y axis: By camera X axis
PCB Fixed
X-Y axis: By camera X-Y axis: By camera
Motor Servo Motor x3 Servo Motor x3 Servo Motor x3
Position Repeatability <±0.05mm <±0.05mm <±0.05mm
Max. Speed 720mm/sec 750mm/sec 750mm/sec
Max. PCB size Max:350×250 mm
Min:50×50 mm
350×260 mm 550×460 mm
PCB Fixing Method PCB Top Clamping -
PCB Thickness 0.6-2.0mm -
PCB Weight 1.0kg -
Clearance Top Clearance:60mm
Bottom Clearance:20mm
-
Conveyer Speed 10-500 mm/sec -
Camera 5 Mega-pixel Top Camera + 8 Side Cameras(Option)
Lens Telecentric Lens
Lighting System  White Light + Side Red Light + Diffuse-On Axis LED
or

RGB LEDs + Diffuse-On Axis LED

(Select at point of purchase)
Inspection Algorithm Pattern Matching / Histogram
Inspection Stages SPI/Post CIP, Pre and post (re)flow
Inspection Targets Chip components, QFP,Axial components, IC, etc.
Component Inspection Presence, Shifting, Angle offset, Position detection, Polarity, Correctness, Bridges,
Soldering, Solder ball, Alien substance, NG pattern matching, Sampling, Scratch,
Smearing, Crack,Bridges of flow PCB, Slit width
Solder Paste Inspection Shifting, Smearing, Blurring, Bridges
TOP FoV 36×30 mm (Resolution:15μm)
SIDE FoV Approx. 6×6 mm (Resolution:13μm)
Z axis Stroke +28mm, -2mm
Inspection Speed Approx. 0.3sec/point (Depends on PCB type)
*1: H2,000mm including worning tower light   *2: H360mm including protrusions

Please note that above specification is subject to change without notice.
Please be sure to confirm the updated specification at the time of purchase.

Downloads

Software

For operation software and library tools

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Manuals

For product manual data (PDF)

 

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Catalogs

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