Standard AOI
J series
- Inline types
- Desktop types
Laser height measurement detects floating parts.
Inline/Desktop type, compatible with L-size boards (650 x 550 mm)
Product Introduction
- Tabletop and inline models available, supporting large boards from M to L size
- Z-axis is standard equipment. Even tall parts can be inspected with optimal focus.
- Laser-based height measurement detects floating parts; can measure up to 70mm.
- 8-angle camera (optional) allows for actual inspection and oblique inspection
- Establish traceability of inspection results by introducing the CatchSystem (optional)
Inspection Examples
Here is an example of what can be inspected with this device. We also accept requests for verification using sample boards.
Part presence/misalignment
Polarity Inspection
Character inspection
Foreign body inspection
SMT solder inspection
IC Bridge
Solder ball
Barcode scan
DIP solder inspection
DIP Bridge
Presence of PIN
Solderless
Desktop types
A desktop type that can easily handle small-lot, multi-product inspections.
The installation method is simple and can flexibly accommodate changes to the factory layout.
We also offer a dedicated stand (optional), which can solve the problem of selecting a table.
- Choose from M size (350 x 250 mm) or L size (550 x 550 mm)
- Supports both SMT and DIP inspection
- The M22X achieves high-speed inspection by driving the inspection head and substrate table separately.
- The U22X inspection head moves in the XY direction and does not move the board, making it ideal for inspecting inserted components before flow soldering and for heavy boards.
M22XJ-350HU22XJ-550HInline types
It is compatible with pre- and post-reflow and DIP lines, contributing to automation and labor savings.
By utilizing offline teaching (optional), program data can be created and real-time debugging can be performed even during production.
- Choose from M size (350 x 250 mm) or L size (650 x 550 mm)
- Ideal for component inspection before reflow, final inspection after reflow, and inserted component inspection before flow
- Automatic conveyor width adjustment is supported as standard when switching programs
- Supports automatic model switching by reading barcodes
U22XJ-350LHU22XJ-650LHFeatures
Features 01
High image quality and high resolution
It has a field of view of 36mm x 30mm and a 15μm telecentric lens, making it suitable for inspecting chips up to 0402mm in size.
Features 02
Laser height measurement detects floating parts.
Even the slightest floating defect of inserted parts will not be overlooked. Floating defects of connectors can be inspected in 0.1mm increments.
Maximum measurement height: 70mm / Measurement accuracy: ±50µm
Features 03
Optional angle camera that covers the target area from eight directions
・High-precision confirmation of chip components, lead lifting, and soldering conditions is possible using angle camera images.
・Supports automatic inspection using angle camera images
・Even for inspection objects that are in blind spots when viewed from above, visual inspection can be set using an angle camera.
・Instead of the usual four at 90-degree intervals, eight are mounted at 45-degree intervals, enabling inspection with images from the optimal angle without being affected by adjacent parts.
・As an alternative to visual inspection using a magnifying glass, the board can be inspected from eight directions on the spot without removing it from the inspection machine.
・By connecting to the CatchSystem (optional), angle camera images can be saved for traceability.
Features 04
Dedicated stand (optional)
・This is a stand exclusively for desktop machines. You can choose between M size and L size.
・We solve the problem of general-purpose desks not matching the size of inspection machines.
- Comes with a monitor arm so you can choose where to place it. Includes a retractable keyboard tray.
-You can choose the height for standing or sitting work.
Features 05
Offset jig (optional)
Even if the shape is difficult to set with a normal board carrier, such as uneven boards after division, boards with cutouts, or protruding connectors, the offset jig can be used to flexibly accommodate a variety of shapes. *This is an option for desktop machines only.
OPTION
We offer options to help you get the most out of your inspection operations.
Please use this to reduce man-hours and improve quality.
CatchSystem
The results obtained from the inspection are saved in a database and can be checked using images. By aggregating and analyzing the accumulated data, it is possible to understand the operating status of each device, reduce defects, and improve production quality.
The Catch System collects all information from inspection equipment and establishes traceability in production management.
* Separate Windows PC required
Offline Teaching
Inspection data can be created without stopping the inspection equipment. Inspection data can be created offline on the same screen as the inspection equipment.
Immediately after inspection, defective images are automatically saved, allowing debugging work to be performed on the OLT (not applicable to the X02W).
It can also be used for in-house training purposes.
*A separate PC equivalent to the inspection machine is required.
Operational image
High-precision automatic inspection ensures stable quality
Automated inspection equipment can detect minute defects that are easily overlooked by human visual inspection, making it possible to eliminate defective products at an early stage.
This is expected to improve the reliability of the entire production process and also make it possible to maintain quality.
This equipment enhances quality control in board mounting and significantly improves production efficiency.
Specification.
|
M22XJ-350H
|
U22XJ-550H
|
U22XJ-350LH
|
U22XJ-650LH
|
|
External dimensions | W736 x D874 x H493mm | W1000 x D1090 x H607mm | W770 x D846 x H1300mm | W1070 x D1106 x H1330mm |
Body weight | 65 kg | 150 kg | 210 kg | 280 kg |
Power | AC 100V - 240V | AC 100V - 240V | AC 100V - 240V | AC 100V - 240V |
Implementation Limitations | Top 40mm Bottom 65mm | Top 40mm Bottom 70mm | Top 40mm Bottom 30mm | Top 40mm Bottom 30mm |
Camera | 5M | 5M | 5M | 5M |
lens | Telecentric lens | Telecentric lens | Telecentric lens | Telecentric lens |
Field of view | 36 x 30 mm (15 μm) | 36 x 30 mm (15 μm) | 36 × 30 mm (15 μm) | 36 × 30 mm (15 μm) |
Light | DL lighting or ML lighting | DL lighting or ML lighting | DL lighting or ML lighting | DL lighting or ML lighting |
Inspection range | 350 x 250 mm | 550 x 550 mm | 350 x 250 mm | 650 x 550 mm |
Angle Camera | OPTION | OPTION | OPTION | OPTION |
Z-axis stroke | 30 mm | 40 mm | 30 mm | 30 mm |
Laser height measurement | 〇 | ○ | ○ | ○ |
Power | 350 W | 350 W | 350 W | 350 W |
Conveyor Speed | ー | ー | 10-500 mm/sec | 10-500 mm/sec |
Inspection time | 0.3 sec/screen | 0.3 sec/screen | 0.3 sec/screen | 0.3 sec/screen |
