Multi-function
i22X Series
- Desktop types
- Unit types
Height clearance ensures optimal inspection after assembly
Stable inspection and traceability of inspection results achieved through automation
Product Introduction
Visual inspection at the manufacturing site raises the risk of defective products being shipped out and makes it difficult to ensure traceability of inspection results. Inspection after casing poses problems with workpiece installation space and clearance. Even if you install a robot and camera in-house, it takes time to set up the equipment. The i22X series is an inspection system that can solve these problems.
- Tabletop model that can be combined with three robot sizes and four lighting types
- Intuitive operation is possible using inspection software without the need for a teaching pendant
- Equipped with a standard Z-axis, the focus can be adjusted to capture optimal images of assembled three-dimensional objects.
- The i22XDA-300 is equipped with a two-way angle camera and a turn stage that allows workpiece rotation.
- Establish traceability of inspection results by introducing the CatchSystem (optional)
Inspection Examples
Screw presence
Tray missing
Laser-printed text
dents
chipped
Scratches
DIP solder inspection
DIP Bridge
Presence of PIN
Solderless
Wrong part
LED lighting
Character inspection
Coating presence/absence
Prohibited area scattering
Parts inspection
Polarity Inspection
Desktop types
A compact desktop type that can easily handle small-lot, multi-product inspections.
Any inspection template can be used with the higher-end model and common software.
The jig must be prepared by the user, so please prepare it according to the workpiece.
As an option, we offer a base plate jig and, for circuit boards, a "rail jig for circuit boards."
- Ideal for inspecting the appearance after casing and inspecting units incorporating circuit boards
- DIP insertion inspection of tall components and solder surface inspection of small mass-produced boards are also possible.
- The i22XDA-300 is equipped with a two-way angle camera, allowing for oblique inspection. In addition, the 2° horizontally rotating turntable allows for multi-angle inspection.
i22X-200i22X-300i22X-500i22XDA-300Unit types
We offer a direct robot type that maintains the same inspection performance as the conventional i22X. The robot, control PC, and inspection software are all included in one set.
The robot stroke can be selected from 300mm, 400mm, or 500mm. *Please contact us separately for custom strokes.
- Line-mounted inspection unit
- Can be installed on top of an existing conveyor for in-line operation
- USER I/O interface compatible Operation instructions such as starting inspection and OK/NG signal output are possible
i22X-300L/400L/500LFeatures
Features 01
Functions for automating inspection items on dedicated lines
| Z-axis range of motion | i22X-200 | 50 mm |
|---|---|---|
| i22X-300 | 100 mm | |
| i22X-500 | 150 mm | |
| i22XDA-300 | 50 mm |
It is possible to issue operation instructions such as starting an inspection and output OK/NG signals for the inspection results.
*When using USER I/O, the switch box cannot be used.
Features 02
Selectable lighting depending on the inspection purpose
Lighting can be selected according to the inspection purpose.
・DL lighting can be used for component inspection, and side red lighting can be used for character inspection and solder inspection.
・ML lighting uses RGB 3-level lighting to colorize fillet shapes and capture images, making it ideal for solder inspection.
・W lighting is ideal for simple inspections such as component inspection, character inspection, and color differences.
・UV lighting is specialized for inspecting moisture-proof coatings containing fluorescent agents
Features 03
Teaching pendant-less
Three-axis drive: X, Y, and Z.
Operation commands can be easily given by clicking and dragging the mouse.
When inspecting three-dimensional objects, the focus can be adjusted to obtain optimal images.
Features 04
About jigs
It is possible to attach your own jig to the Y jig table. Jigs are not included. Please prepare your own jig according to the workpiece.
Features 05
i22XDA-300
While retaining the conventional overhead inspection, it is equipped with a "two-angle camera" and a "rotating table" to achieve multi-angle inspection.
Features 06
Safety cover with area sensor (optional)
The area is surrounded by an acrylic cover and an area sensor is installed at the workpiece removal port.
This will help prevent collisions during work.
*This is an illustration and may differ from the actual product.
OPTION
We offer options to help you get the most out of your inspection operations.
Please use this to reduce man-hours and improve quality.
CatchSystem
The results obtained from the inspection are saved in a database and can be checked using images. By aggregating and analyzing the accumulated data, it is possible to understand the operating status of each device, reduce defects, and improve production quality.
The Catch System collects all information from inspection equipment and establishes traceability in production management.
* Separate Windows PC required
Offline Teaching
Inspection data can be created without stopping the inspection equipment. Inspection data can be created offline on the same screen as the inspection equipment.
Immediately after inspection, defective images are automatically saved, allowing debugging work to be performed on the OLT (not applicable to the X02W).
It can also be used for in-house training purposes.
*A separate PC equivalent to the inspection machine is required.
Operational image
Automate post-process visual inspection
It is a compact tabletop model, making it ideal for inspection in offline production and cell production.
Visual inspection at manufacturing sites can lead to the risk of defective products being shipped out and does not ensure traceability of inspection results. Even if you install robots and cameras in-house, it takes time to set up the equipment. The i22X series is an inspection device that can solve these problems.
Specification.
|
i22X-200
|
i22X-300
|
i22X-500
|
i22XDA-300
|
|
External dimensions | W420 x D434 x H696mm | W560 x D587 x H722mm | W678 x D731 x H822mm | W560 x D587 x H722mm |
Body weight | 26kg | 43kg | 53 kg | 53 kg |
Camera | 5M | 5M | 5M | Main: 5M Side: 3M |
lens | DL illumination/ML illumination: Telecentric lens 15 μm
UV lighting: Macro lens 19μm W lighting: Macro lens 25μm | DL illumination/ML illumination: Telecentric lens 15 μm UV lighting: Macro lens 19μm W lighting: Macro lens 25μm | DL illumination/ML illumination: Telecentric lens 15 μm UV lighting: Macro lens 19μm W lighting: Macro lens 25㎛ | Main: Telecentric lens: 15㎛ Side: Macro lens: 15㎛ |
Field of view | 15μm: 36 × 30 mm 19μm: 46 × 38 mm 25μm: 60 × 50 mm | 15μm: 36 × 30 mm 19μm: 46 × 38 mm 25μm: 60 × 50 mm | 15㎛: 36 × 30 mm 19㎛: 46 × 38 mm 25㎛: 60 × 50 mm | Main 15㎛: 36 × 30 mm Side 15㎛: Approx. 30 × 30 mm |
Light | DL lighting or ML lighting / UV lighting / white lighting | DL lighting or ML lighting / UV lighting / white lighting | DL lighting or ML lighting / UV lighting / white lighting | White + side white + coaxial incident light |
Power | 350W | 350W | 350 W | 350 W |
Controller Outline | W300 x D200 x H150mm | W300 x D200 x H150mm | W300 x D200 x H150mm | W300 x D200 x H150mm |
Controller Weight | 3 kg | 3 kg | 3 kg | 3 kg |
Main unit and controller power supply | AC 100V - 240V / AC 200V - 240V (50/60Hz) | AC 100V - 240V / AC 200V - 240V (50/60Hz) | AC 100V - 240V / AC 200V - 240V (50/60Hz) | AC 100V - 240V / AC 200V - 240V (50/60Hz) |
Inspection target work size | W200 x D200 x H80mm | W320 x D300 x H100 (mm) | W510 x D510 x H150mm | W280 x D250 x H40mm |
Maximum payload | 5 kg | 5 kg | 5 kg | 5 kg |
Operating range XY axis | 200 x 200 mm | 320 x 300 mm | 510 x 510 mm | 320 x 300 mm |
Z-axis motion range | 50 mm | 100 mm | 150 mm | 50 mm |
Rotating table operating angle | ー | ー | ー | -180° to +180° |
Drive system | Pulse motor drive × 3 | Pulse motor drive × 3 | Pulse motor drive × 3 | Pulse motor drive × 4 |
Work clearance | DL lighting 60 mm / ML lighting 30 mm UV lighting 60 mm / White lighting 60 mm | DL lighting 60 mm / ML lighting 30 mm UV lighting 60 mm / White lighting 60 mm | DL lighting 60 mm / ML lighting 30 mm UV lighting 60 mm / White lighting 60 mm | DL lighting 60 mm / ML lighting 30 mm UV lighting 60 mm / White lighting 60 mm |
Maximum movement speed XY | ー | ー | 600 mm / sec | 600 mm / sec |
Maximum movement speed Z | ー | ー | 400 mm / sec | 400 mm / sec |
