Contact us
045-340-5566
(Weekdays 9:00-17:00)

Zip code:240-0005
134 Godo-cho, Hodogaya-ku, Yokohama City, Kanagawa Prefecture
Yokohama Business Park North Square II 5th floor

EMS Assembly
(Harness processing and housing production)

Total support from board mounting to finished products
We support the assembly of units and finished products.

Assembly
(Harness processing and housing production)

Total support from board mounting to finished products
We support the assembly of units and finished products.

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SERVICE

 

EMS assembly work

Marantz Electronics is a group of assembly professionals with experience in audio and communications equipment.
We provide reliable assembly services with reliable technology and a sincere attitude.
By proposing a unified management system for harness processing and housing production, we are able to help our customers achieve cost benefits, improve yields, and enhance quality.

ABOUT

Assembly in contract manufacturing of electronic devices

Installing the EMS board

Assembly in the contract manufacturing of electronic devices is the process of combining electronic components mounted on a printed circuit board (PCB) with a housing and various other components to complete the final product.
This process involves connecting cables and connectors, installing switches, displays, batteries, etc., and performing mechanical tasks such as tightening screws and gluing.
In addition, thorough anti-static measures and quality control are implemented during work, and the appearance and structure are also checked.
Furthermore, after completion, we conduct final inspections such as operational checks and electrical tests, and only products without defects are shipped.
They often have flexible systems that can handle small-lot production of a wide variety of products and custom products, enabling them to provide high-quality, efficient product supply.

CONTENTS

Our Services

Product Assembly
Our reliable sheet metal technology and in-house manufacturing process enable us to manufacture at low cost and with short delivery times.
Equipped with high-precision machining facilities for metal processing, we manufacture large, highly precise, and highly functional equipment housings with an error of less than 1 mm under an integrated production system that covers everything from drawing development to CAD/CAM design, plastic processing, and assembly.
We can meet short delivery times with integrated production from various harness processing to control unit assembly.
We specialize in high-precision assembly of mechanical units. After assembling the harness, control unit, and mechanical unit, we install them in the device body, make final adjustments, and then ship them. We can also handle the assembly of various individual units.
EMS board assembly work
Harness processing
By holding multiple applicators
Achieving a wide variety of manufacturing
We work with multiple domestic partner factories to manufacture wire harnesses that meet customer needs, from small-lot production of a wide variety of products to mass production.
By collaborating with multiple domestic partner factories, we have a large number of applicators available, allowing us to handle a wide variety of terminals.
If you are having trouble because you do not have an applicator, please feel free to contact us.
Tools used in EMS
Housing production (sheet metal processing)
One-stop production from punching to painting and assembly
Advanced processing techniques established by skilled craftsmen
At our domestic partner factories, skilled craftsmen have established advanced processing techniques for each process of sheet metal parts processing (design, punching, bending, welding, painting, assembly, etc.). By performing punching, bending, welding, painting, and assembly in-house, we are able to provide feedback on areas for improvement at the initial punching and bending process, leading to a higher quality production system.
By introducing the latest equipment and quickly incorporating technologies that were not possible with older equipment, we are able to produce more advanced, high-quality parts than anywhere else.
EMS Stacked Sheet Metal
Functional inspection/shipping inspection
Functional testing using an ICT in-circuit tester (FCT)
Visual inspection by skilled craftsmen prevents the outflow of defective products
ICT (In-Circuit Tester) and FCT (Functional Tester) are both electrical testing methods used to ensure the quality of electronic circuit boards.

[ICT]
Electrical testing can be used to test individual components on a board, such as resistors, capacitors, transistors, and ICs. It can also detect improper component installation and incorrect polarity.
This is an inspection to ensure that the mounted board is the same as a non-defective product.

[FCT]
FCT checks the PCB for shorts and opens, and verifies that the circuit and the board as a whole are functioning normally without any defects or malfunctions.
FCT is also a key step in PCB quality control, and is usually performed after the welding process.

【Visual examination】
This is an inspection method in which the mounted components and the state of soldering are directly checked by human eyes, and skilled craftsmen detect defective soldering, missing or incorrectly mounted components, incorrect polarity or orientation, loose or deformed leads, and prevent the outflow of defective products.
Those who pass the national certification system and the in-house certification system are administered.
EMS board function inspection EMS board function inspection
Packing
Maintaining product quality and transporting safely
Packaging work in EMS (Electronic Manufacturing Services) is carried out to ensure safe transportation and storage while maintaining the quality of the product.
Protects products from static electricity, damage, moisture, etc.
Anti-Static: We ship our products in ESD (electrostatic discharge) bags, anti-static foam, and bubble wrap to prevent damage to your product.
We can also create conductive trays, packaging boxes, etc. to meet your packaging specifications.
We will use packaging methods that suit your requirements to ensure reliable delivery.
Through these processes, we ensure that the quality and safety of the product is maintained until it reaches the end customer.
Packing the EMS board
SUMMARY

 

Harness processing is carried out in cooperation with domestic partner factories.
There are many different applicators available.

Tools used in EMS
The wide range of applicators that can be used in harness manufacturing is one of our strengths. We can also flexibly handle everything from small-lot, high-mix production to mass production to meet customer needs.
In the equipment assembly process, we use high-precision machining and a consistent production system, covering everything from the design of the equipment housing to assembly and shipping.
When properly packing your important equipment and circuit boards, you may need special boxes or trays, and we will provide the best possible suggestions to assist you.
Maintaining product quality and safety while ensuring reliable packaging is the most important process in terms of quality.
OTHER SERVICES

 

EMS development and circuit design
Development
EMS artwork design
Artwork Design
EMS
PCB Manufacturing
EMS board mounting
Board mounting
EMS Assembly
Assembly
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